Case Study
Enhancing Planning and Scheduling for a Defense Manufacturing Client in the US
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Reduction in lead time
About the Client
A leading US-based defense manufacturer specializing in the design, development, and production of advanced weapon systems, missile parts, and ammunition. To overcome challenges like limited production visibility, inefficient resource planning, and machine underutilization, ITHENA implemented an Advanced Planning Solution, powered by Ortems. With real-time production tracking, optimized resource utilization, predictive maintenance, and enhanced compliance, the company achieved greater efficiency, faster delivery, and improved operational agility.
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Reduction in lead time
ITHENA’s expertise and the Ortems solution have transformed our production operations. We now have real-time visibility, optimized scheduling, and the agility to respond quickly to changing demands, driving significant improvements in efficiency and delivery.
Director, Operations
Director, Operations
Opportunity for Impact
Reduction in lead time
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Decrease in downtime
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Faster Delivery
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x
Key Challenges Faced
- Limited visibility in production scheduling causing frequent delays
- Inefficient planning and resource allocation resulting in high lead times
- Production bottlenecks leading to machine underutilization
Our Solution
ITHENA implemented iPLAN Solution, powered by Ortems to address the client’s issues:
Real-Time Production Visibility
Integrated Ortems with existing systems for seamless data flow and schedule tracking
Optimized Resource Utilization
Configured advanced scheduling algorithms to minimize idle time and maximize machine efficiency
Predictive Maintenance Scheduling
Enabled proactive maintenance to prevent unexpected failures and respond quickly to order changes
Improved Supply Chain Coordination
Provided just-in-time inventory management and improved material flow
