Case Study
Accelerating Production with Rapid Onboarding for a Leading Vodka Manufacturer
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Reduction in downtime
About the Client
A global leader in vodka manufacturing, specializing in producing premium, handcrafted vodka using traditional methods. To enhance production efficiency and gain real-time operational insights, the client sought innovative solutions to address challenges such as limited resources for onboarding production lines, lack of critical data visualizations, and poor visibility into equipment performance. By partnering with ITHENA, the client transformed its manufacturing operations through rapid onboarding, real-time performance monitoring, and scalable operational capabilities—ultimately driving higher efficiency, reduced downtime, and improved overall equipment effectiveness.
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Reduction in downtime
ITHENA’s innovative approach transformed our manufacturing operations, delivering rapid onboarding, real-time performance insights, and scalable monitoring capabilities. The improvements in production visibility, equipment health tracking, and operational efficiency have significantly enhanced our ability to optimize processes and reduce downtime. This partnership has been instrumental in driving our digital transformation and operational excellence.
Manager, Production Operations
Manager, Production Operations
Opportunity for Impact
Reduction in downtime
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Fast onboarding
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Wks
Improvement in overall APQ
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Key Challenges Faced
- Absence of critical data, visualizations, and analytics for the production lines
- Limited visibility into real-time equipment performance
- Difficulty to scale the Thingworx RTPPM application for new production lines
Our Solution
ITHENA’s advanced solution empowered the client with:
Performance Monitoring
Developed persona-based dashboards to monitor OEE, identify bottlenecks, and analyze machine health and downtime
Expert Consulting Support
Provided skilled consultants and experts for seamless production line onboarding on the Thingworx RTTPM application
Thingworx Implementation services
Onboarded production lines on Thingworx RTPPM application within 2 weeks
Operational Scalability
Empowered teams to maintain and scale current capabilities for monitoring operations and manufacturing processes
