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Case Study

Enhancing Spare Parts Management and Order Fulfillment for a Global Packaging Solutions Provider

A global packaging solutions provider tracked inventory by hand, ran out of stock and could not predict deliveries. iSERV gave it real-time stock updates, 3D part selection, live order tracking and AI-driven BOM suggestions.

Engagement at a glance
Client
Global packaging solutions provider
Industry
Packaging
Solution
ITHENA Smart Service (iSERV)
Scope
Order management, 3D part selection, order tracking, smart BOM management
Headline result
38% faster spare parts fulfillment
Opportunity for impact

Three numbers the parts operation moved.

Results after spare parts ordering and tracking moved onto iSERV.

32%

Boost in Customer Satisfaction

Accurate orders and live status updates kept customers informed.

47%

Improvement in order tracking efficiency

Real-time updates on status, availability and delivery dates replaced manual chasing.

38%

Faster spare parts fulfillment

Live stock data and 3D part selection got the right part out faster.

About the client

Meet the organization and understand the context behind the transformation.

A global provider of packaging solutions for diverse applications, recognized as an industry leader offering a broad product portfolio, innovative designs, and a strong focus on customer satisfaction. Facing challenges in spare parts management, order tracking, and manual inventory processes, the client partnered with ITHENA to implement the iSERV solution. The outcome was real-time inventory visibility, interactive part selection, and AI-driven BOM management, driving faster fulfillment, improved order accuracy, and higher customer satisfaction.

In their words
ITHENA’s iSERV solution has transformed the way we manage spare parts and orders. With real-time inventory visibility and smarter BOM management, we’re fulfilling orders faster, reducing errors, and improving customer satisfaction.

Head of Supply Chain
Key challenges faced

Stockouts and deliveries nobody could predict.

Inventory was tracked manually and order information was fragmented, so shipments slipped.

  • Manual inventory tracking caused frequent stockouts and delayed maintenance schedules
  • Fragmented order information made it difficult to predict delivery timelines
  • Lack of automated alerts led to missed shipments and customer dissatisfaction
Our solution

How ITHENA closed the gaps.

ITHENA’s Smart Service (iSERV) solution empowered the client by:

Optimized Order Management

Enable real-time stock updates and faster order fulfillment through

Enhanced Spare Parts Selection

Provided interactive 3D visualization tools to help technicians and procurement teams select the correct components easily

Real-Time Tracking & Insights

Delivered real-time updates on order status, availability, pricing, and expected delivery times

Smart BOM Management

Delivered AI-driven suggestions to optimize spare parts stocking and reduce excess inventory

Inside the console

Every part order, tracked to the door.

An illustrative iSERV view: fulfilment time falls as orders, stock and delivery dates are tracked live, with smart BOM suggestions on stock levels.

iserv.ithena.app/parts/orders
siSERV PartsOrdersBOMInventory 3 OP
Orders/Spare parts/Last 12 weeks
Parts orders tracked and days to fulfilFulfilment getting faster
Wk 1Wk 6Wk 12
Days to fulfilOrders tracked liveOn-time shipments
Live stock, pricing and delivery dates for every part · 09:41:07
Since iSERV went liveLive
38%Faster parts fulfilment
47%Better order tracking
32%Customer satisfaction, up
3,480Parts in the 3D catalogue
Stock health by part family
Sealing parts94%
Conveyor parts91%
Drives and motors86%
Sensors82%
Cutting blades71%
Order alerts3 new
Order 7718 shipped, customer notified automatically4m
Cutting blades below suggested stock, reorder proposed16m
Customer picked the right gearbox from the 3D view35m
Delivery date at risk for order 7702, supplier delay52m
Smart BOM trimmed slow-moving stock by 12 lines2h

Illustrative view. Unit names, counts, shares and activity are examples; the headline results are the client's.

Know what's in stock and when it ships.

Tell us how you manage spare parts and orders today, and we'll show you how iSERV adds live inventory and tracking.

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