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Case Study

Enhancing After-Sales Service and Customer Satisfaction for a Global Packaging Equipment Manufacturer

A global packaging equipment manufacturer could not monitor machines remotely or plan spare parts well, and customers had no simple way to request service. iSERV added remote monitoring, a ticket portal, AR/VR guides and parts eCommerce.

Engagement at a glance
Client
Global manufacturer of automated packaging equipment
Industry
Packaging machinery
Solution
ITHENA Smart Service (iSERV)
Scope
Remote monitoring, ticket portal, AR/VR knowledge portal, parts eCommerce, BOM views
Headline result
35% lower service cost
Opportunity for impact

Three numbers after-sales service moved.

Results after iSERV connected the client's installed base.

35%

Reduction in service cost

Remote monitoring and self-help guides cut costly site visits.

27%

Improvement in issue resolution time

A central ticket portal and AR/VR guidance shortened time to resolution.

21%

Boost in machine uptime

Predictive maintenance based on live equipment data kept machines running.

About the client

Meet the organization and understand the context behind the transformation.

A leading manufacturer of automated packaging equipment and integrated solutions for industries including food, pharmaceuticals, and consumer goods. Facing challenges in remote equipment monitoring, spare parts management, and service response, the client partnered with ITHENA to implement the iSERV solution. The outcome was streamlined after-sales operations, real-time asset monitoring, and predictive maintenance, driving higher uptime, lower costs, and improved customer satisfaction.

In their words
iSERV is helping us take a more proactive approach to after-sales service. With the centralized iSERV service platform, we can respond quickly to customer requests and address issues before they affect our customers. Centralized ticketing and digital knowledge resources help our teams resolve issues faster, make it easier for customers to find the support they need, and help our internal service team manage work and maintain proper documentation. The ITHENA team has shown outstanding support, professionalism, and dedication throughout our iSERV journey. Their commitment to customer success played a major role in the success of this project.

- Branislav Nikic, Parts and Service Manager
Key challenges faced

Service that could not see the machine.

Without remote monitoring or a ticket portal, service was reactive and spare parts planning was guesswork.

  • Difficulty in remotely tracking equipment and conducting preventive maintenance
  • Lack of a centralized platform for end-customers to submit service requests
  • Ineffective spare parts planning and procurement led to revenue loss
  • Restricted access to order information hindered delivery forecasting
Our solution

How ITHENA closed the gaps.

ITHENA’s Smart Service (iSERV) solution empowered the client by:

Performance Monitoring

Enabled real-time monitoring of equipment parameters to support performance evaluation and predictive maintenance

Knowledge Portal with AR/VR Integration

Delivered access to knowledge resources, including self-help videos, maintenance manuals, and AR/VR-enabled guidance

Centralized Ticket Management

Deployed a unified ticket management portal for submitting service requests and queries

End-to-End E-commerce

Streamlined ordering of machinery and spare parts with 3D/2D equipment views and a web-based tracking system

BOM Visualization

Provided a 360° exploded view for selecting both orderable and non-orderable spare parts, including detailed pricing, specifications, availability, locations, and images

Inside the console

Service that sees the machine first.

An illustrative iSERV view: remote signals from customer sites open tickets automatically, and most issues are resolved without a field visit.

iserv.ithena.app/assets/remote-monitoring
siSERV AssetsTicketsPartsKnowledge 3 OP
Assets/Customer sites/Last 24 hours
Packaging line signals at customer sites2 crossings flagged
ALERT THRESHOLD 00:0012:0023:00
Sealing jaw temperatureLine speedFilm tensionCrossing, ticket opened
Watching machines at 140 customer sites · 09:41:07
Since iSERV went liveLive
35%Service cost, down
27%Faster issue resolution
21%Machine uptime, up
140Customer sites connected
How issues were resolved, share
Remote fix38%
Self-help video24%
AR/VR guidance17%
Field visit14%
Escalation7%
Ticket portal4 open
Sealing jaw over temperature at customer site 22, ticket opened9m
Customer resolved film jam with a self-help video31m
Spare heater element ordered through the parts portal48m
Remote AR session closed a calibration request1h
Preventive visit booked before next shutdown2h

Illustrative view. Unit names, counts, shares and activity are examples; the headline results are the client's.

Service machines before customers call.

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