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Case Study

Optimizing Performance Monitoring and Equipment Efficiency for a Leading Compressed Air Solutions Provider

A compressed air solutions provider had little KPI visibility, no live equipment monitoring and manual reporting. iSERV added real-time performance dashboards, predictive maintenance and a central knowledge hub.

Engagement at a glance
Client
Compressed air solutions provider
Industry
Industrial compressed air systems
Solution
ITHENA Smart Service (iSERV)
Scope
Performance monitoring, predictive maintenance, knowledge portal
Headline result
37% less equipment downtime
Opportunity for impact

Three numbers the compressed air fleet moved.

Results after iSERV connected the client's compressed air equipment.

28%

Increase in operational efficiency

Persona-based dashboards showed KPIs and connected assets without manual report preparation.

31%

Enhancement in asset visibility

Every connected compressor visible in one place, with live status and insights.

37%

Decrease in equipment downtime

Digital logbooks and automated inspections caught issues before they became outages.

About the client

Meet the organization and understand the context behind the transformation.

A leading provider of compressed air solutions, specializing in the development, design, operation, and maintenance of systems for industrial and high-technology applications. Facing challenges in KPI visibility, real-time equipment monitoring, and manual service processes, the client partnered with ITHENA to implement the iSERV solution. The outcome was digital performance monitoring, predictive maintenance, and centralized knowledge management, driving higher operational efficiency, reduced downtime, and improved asset visibility.

In their words
ITHENA’s iSERV solution has transformed our operations by providing real-time visibility into equipment performance, enabling predictive maintenance, and streamlining our service processes. As a result, we’ve reduced downtime, improved asset efficiency, and can make faster, more informed decisions.

Chief Technology Officer
Key challenges faced

No live view of critical equipment.

KPIs were unclear, equipment was not monitored live and reports were assembled by hand.

  • Lack of clear KPI transparency, resulting in slower decisions and reduced operational oversight
  • No capability for live monitoring of critical equipment
  • Dependence on manual processes for data gathering and report preparation
Our solution

How ITHENA closed the gaps.

ITHENA’s Smart Service (iSERV) solution empowered the client by:

Performance Monitoring

Enabled continuous visibility into KPIs, connected assets, and actionable insights via persona-specific dashboards

Predictive Maintenance

Minimized unplanned outages using digital logbooks, automated inspection workflows, and proactive maintenance scheduling

Knowledge Portal

Delivered a centralized content hub with access to training manuals, how-to videos, and compliance tools

Automated Reporting

Replaced manual data gathering and report preparation with live KPI dashboards, so reports no longer had to be assembled by hand.

Inside the console

Every compressor, watched around the clock.

An illustrative iSERV view: motor temperature crossings raise work orders automatically, while maintenance shifts from reactive to predictive.

iserv.ithena.app/assets/compressor-fleet
siSERV AssetsMaintenanceKnowledgeReports 3 OP
Assets/Compressor fleet/Last 24 hours
Compressor signals, last 24 hours2 crossings flagged
ALERT THRESHOLD 00:0012:0023:00
Discharge pressureMotor temperatureDew pointCrossing, work order raised
Monitoring 214 connected compressors · 09:41:07
Against pre-deployment baselineLive
28%Operational efficiency, up
31%Asset visibility, up
37%Equipment downtime, down
214Compressors connected
Maintenance completed by type, this quarter
Predictive46
Scheduled31
Inspection14
Remote fix7
Reactive9
Maintenance alerts3 open
C-07 motor temperature 86%, WO-2214 raised12m
Dryer D-02 dew point drifting up47m
Digital inspection completed, line 31h
Filter change scheduled for C-12, Thursday2h
Technician opened leak-check guide in the knowledge portal3h

Illustrative view. Unit names, counts, shares and activity are examples; the headline results are the client's.

See every compressor, live.

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