Webinar Alert: Sign Up to See PanelOps in Action
Packaging machinery footage · Pexels
Case Study

Transforming Spare Parts Management with AI-Driven B2B eCommerce for a Leading Packaging Machinery Manufacturer

A packaging machinery manufacturer took spare parts orders manually, with no live view of stock or pricing. ITHENA's B2B eCommerce platform let customers find parts through BOM views and AI recommendations, then order against real-time ERP data.

Engagement at a glance
Client
Pouching, cartoning and shrink wrapping machinery manufacturer
Industry
Packaging machinery
Solution
ITHENA B2B eCommerce platform
Scope
Self-service ordering, AI part recommendations, BOM visualisation, ERP integration
Headline result
39% more spare parts revenue
Opportunity for impact

Three numbers the parts desk moved.

Results after spare parts ordering moved onto ITHENA's B2B eCommerce platform.

39%

Increase in spare parts revenue

Recommended spare parts lists and BOM views surfaced the right parts and cross-sell options.

34%

Reduction in service inquiry workload

Customers checked availability and placed orders themselves instead of emailing the service team.

35%

Decrease in order processing time

Real-time inventory, ATP and customer pricing from the ERP removed manual order checks.

About the client

Meet the organization and understand the context behind the transformation.

A leading manufacturer of pouching, cartoning, shrink wrapping, and packing systems for food, beverage, personal care, pharmaceutical, chemical, and tobacco industries.

Facing manual spare parts processes, limited inventory visibility, revenue leakage, and high service workload, the company partnered with ITHENA to modernize its aftermarket operations.

By implementing ITHENA’s B2B eCommerce platform, the organization enabled self-service spare parts ordering, AI-driven part recommendations, BOM visualization, seamless ERP integration, and a 24/7 AI-powered support framework—driving revenue growth, operational efficiency, and improved customer experience.

In their words
ITHENA’s platform has digitized our spare parts operations. By enabling real-time visibility, intelligent part recommendations, and seamless ERP integration, we’ve increased revenue while significantly reducing service workload and order processing time.

— Vice President, Aftermarket Service Operations
Key challenges faced

Manual orders, wrong parts, lost revenue.

Without live stock or pricing, orders were slow, parts were misidentified and upsell chances were missed.

  • Manual spare parts ordering processes causing delays, order inaccuracies, and fulfillment errors
  • Limited real-time visibility into spare parts availability, pricing, and inventory status across locations
  • Revenue leakage due to incorrect part identification and missed cross-sell or upsell opportunities
  • High service team workload driven by repetitive spare parts inquiries and manual coordination
Our solution

How ITHENA closed the gaps.

ITHENA’s B2B eCommerce platform empowered the client with:

Digital Spare Parts Ordering Enablement

Equipped the OEM with a secure, eCommerce portal that allows its customers to independently search, identify, and purchase spare parts with real-time availability.

Comprehensive 360° Parts Visibility

Enabled BOM visualization, AI-driven Recommended Spare Parts Lists, and dynamic equipment views so users can accurately identify critical spare parts.

Seamless ERP Integration

Connected enterprise systems for real-time inventory, ATP, CTP, cost visibility, and customer-specific pricing to ensure accurate transactions and transparency.

24/7 Global Support Framework

Enabled AI-powered chatbot assistance, automated notifications, structured case logging, and escalation workflows to ensure closed-loop issue management

Inside the console

Parts orders, moving online.

An illustrative Parts Portal view: portal orders climb as email and phone requests fall, with stock, pricing and BOMs synced from the ERP.

parts.ithena.app/orders/today
pParts Portal CatalogOrdersBOM viewerQuotes 3 OP
Orders/Spare parts/Last 12 weeks
Portal orders vs. email and phone requestsSelf-service share rising
Wk 1Wk 6Wk 12
Portal ordersEmail and phone requestsCross-sell lines added
Live ERP sync: stock, ATP and customer pricing · 09:41:07
Since go-liveLive
39%Spare parts revenue, up
34%Service inquiry workload, down
35%Order processing time, down
4,620SKUs with live pricing
How orders arrived, share of lines
Self-service portal58%
Recommended list21%
Sales rep12%
Email6%
Phone3%
Live order activity12 today
PO-3381 cartoner spare kit, ATP confirmed, ships today4m
Recommended: sealing jaw set added to 3 baskets11m
Film cutter blade below reorder point, PO raised26m
Customer opened exploded BOM, pouch filler head41m
Quote QT-552 converted to order1h

Illustrative view. Unit names, counts, shares and activity are examples; the headline results are the client's.

Let customers order the right part first time.

Tell us how your customers identify and order spare parts today, and we'll map what a B2B parts portal connected to your ERP would change.

Please fill in the details below:

Case Study PDF form

Please fill in the details below:

Case Study Help Enquiry

Please fill in the details below:

Case Study PDF form

Please fill in the details below:

Case Study Help Enquiry