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Case Study

Driving Remote Asset Visibility and Reducing Field Costs with Ignition Edge & MQTT

An oil and gas producer with remote field assets relied on frequent site visits to check equipment. ITHENA deployed Ignition Edge and MQTT for edge data collection, real-time alerts and predictive maintenance.

Engagement at a glance
Client
Oil and gas producer with remote field assets
Industry
Oil and gas
Solution
ITHENA IIoT with Ignition Edge and MQTT
Scope
Edge data acquisition, MQTT communication, real-time alerts, predictive maintenance
Headline result
35% lower travel costs
Opportunity for impact

Three numbers the field moved.

Results after Ignition Edge and MQTT connected the client's field assets.

35%

Reduction in travel costs

Remote monitoring replaced routine site visits.

26%

Boost in asset uptime

Predictive maintenance kept more assets running.

30%

Faster issue resolution

Real-time alerts sent teams to the right site sooner.

About the client

Meet the organization and understand the context behind the transformation.

A prominent oil and gas producer managing operations across remote and often challenging geographies. The company needed a scalable, secure, and real-time solution to monitor field assets without relying on frequent manual checks. With ITHENA’s implementation of Ignition Edge and MQTT, they achieved significant cost savings, improved responsiveness, and laid the groundwork for enterprise-wide IIoT scalability.

In their words
Partnering with ITHENA and deploying Ignition Edge with MQTT has been a game-changer for our remote operations. We’ve drastically reduced our dependency on manual site visits, improved safety, and now have real-time visibility into our field assets like never before. It’s helping us operate smarter, faster, and more proactively.

Director of Field Operations
Key challenges faced

Assets too far to check often.

Remote assets needed manual inspections, and failures were found late.

  • Difficulty in monitoring geographically dispersed assets
  • High travel costs and time-consuming manual site inspections
  • Delayed response to equipment failures and production anomalies
Our solution

How ITHENA closed the gaps.

The client partnered with ITHENA and implemented an IIoT solution using Ignition Edge and MQTT:

Edge Data Acquisition

Installed Ignition Edge gateways at remote sites to collect and buffer critical asset data

Scalable Communication

Deployed MQTT to securely transmit data in real time from field assets to central control systems

Real-Time Alerts & Notifications

Delivered immediate alerts of any failures to field operators and maintenance teams

Predictive Maintenance

Enabled real-time monitoring of equipment, including all remote assets, for proactive maintenance

Watch remote assets without the drive.

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