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Case Study

Enhancing Water Treatment Efficiency Through Ignition-Based SCADA Modernization

A regional water treatment facility faced rising license costs and rigid legacy SCADA. ITHENA migrated it to Ignition with remote monitoring, a secure architecture and room to grow.

Engagement at a glance
Client
Regional water treatment facility
Industry
Water and utilities
Solution
ITHENA Ignition SCADA modernisation
Scope
SCADA migration, scalable architecture, remote monitoring, cybersecurity
Headline result
32% more system uptime
Opportunity for impact

Three numbers the plant moved.

Results after the facility moved from legacy SCADA to Ignition.

32%

Improvement in system uptime

Remote monitoring and a modern architecture kept systems running.

22%

Reduction in annual maintenance costs

Ignition licensing and simpler upkeep lowered annual maintenance costs.

24%

Boost in operational efficiency

Integrated operational systems improved day-to-day efficiency.

About the client

Meet the organization and understand the context behind the transformation.

A regional water treatment facility dedicated to delivering safe water through efficient and compliant system. Facing rising costs and limited functionality from legacy SCADA systems, the organization partnered with ITHENA to implement an Ignition-based modernization. The result was enhanced reliability, significant cost savings, and a secure, future-proof system architecture.

In their words
Ignition has completely modernized our operations. We now have a scalable, cost-effective, and secure system that gives us the visibility and flexibility we’ve long needed.

Director of Operations
Key challenges faced

Legacy SCADA, rising costs.

Licensing and maintenance costs were high, and the architecture blocked upgrades.

  • High licensing and maintenance costs tied to their legacy SCADA/HMI systems
  • Limited scalability and rigid architecture restricting future upgrades
  • Absence of remote monitoring hindered effective system performance tracking
  • Increased cybersecurity risks due to outdated software
  • Lack of integration across key operational systems
Our solution

How ITHENA closed the gaps.

The client partnered with ITHENA and implemented an Ignition-based SCADA modernization:

Cost-Effective Migration

Replaced legacy SCADA with a modular, scalable Ignition platform reducing licensing and maintenance overhead

"Future-Ready Foundation

Established a scalable, open architecture - ready for future system expansion and AI/ML based analytics

Performance Monitoring

Enabled real-time visibility into asset performance contributed towards continuous monitoring

Secure Architecture

Implemented modern security standards to mitigate vulnerabilities and ensure regulatory compliance

Modernise SCADA without the license bill.

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