Case Study
Boosting Factory Performance with AI-Powered Analytics for T-1 Automotive Supplier
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boost in equipment performance
About the Client
A global leader in mobility technology and automotive supply, known for their innovative approach to design,engineering and manufacturing. To address challenges like limited real-time monitoring, manual data reporting, and inconsistent quality control, they partnered with ITHENA. By implementing the iMEX Smart Manufacturing solution, the company achieved enhanced operational efficiency, improved equipment performance, and greater traceability throughout the production cycle, all while boosting sustainability efforts and ensuring top-tier product quality.
0
%
boost in equipment performance
iMEX provided us with real-time insights into production, reducing downtime and improving machine efficiency. The AI-driven maintenance and traceability system streamlined operations, helping us maintain consistent quality and reduce energy consumption. This solution has had a significant impact on our productivity and profitability.
Vice President, Manufacturing Operations
Vice President, Manufacturing Operations
Opportunity for Impact
Boost in equipment performance
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%
Rise in production quality
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Reduction in energy consumption
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%
Key Challenges Faced
- Lack of real-time equipment monitoring
- Manual data collection and reporting
- Limited visibility into production performance
- Limited traceability of materials, products, and scrap produced
- Inconsistent quality control
- Sustainability concerns
Our Solution
ITHENA deployed iMEX, Smart Manufacturing solution.
Performance Monitoring
Implemented persona-based dashboards to monitor OEE, identify bottlenecks, and analyze machine health and downtime in real time
Preventive Maintenance
Utilized an AI/ML-powered solution to automate data collection and schedule maintenance
Digital Quality Assurance
Provided digital insights into product quality, ensuring consistent results and minimizing scrap waste
Traceability System
Deployed system to track materials and products, throughout the production cycle, improving transparency and accountability
