Smart Connected Factory
The introduction of IoT devices to the factory setting is one of the most effective ways to begin the transformation into a smart factory. Here, ITHENA’s Smart Connected Factory solution has IoT devices with its persona-based platform that gives it an edge in the domain of Smart Factory.
IMEX: ITHENA's Manufacturing Excellence Solution
Create an integrated workflow from your Manufacturing Process-enabling machine automation and real-time shop floor visibility using our persona-based applications.
What We Do
Design and Deliver unique Mfg. solutions.
- Smart Factory
- MES/WMS/QMS/SPC
- Shop floor automation/Shop floor connectivity/ Visualization/IIoT
- Supply Chain Operations (Planning and scheduling)
Enabling Customers Industry 4.0 Journey
- Truly connected mfg. operations “On Line – Real Time”
- Complete paperless mfg. operations with 100% traceability and genealogy
- Predictive Operations Vs Reactive Operations
Resulting
- Improvement in Manufacturing KPIs
- Safety
- Quality
- Cost
- Productivity
Our Services
Consulting
MES Workshops
Product Selection
Machine Automation
Mfg. Strategy
Mfg Analytics
Development
Business REQ'S
Functional REQ'S
Technical REQ'S
Architecture
Integration
Implementation
Server Installation
SW Installation
Configuration Mgmt.
Roll-Outs & Upgrade
Project Execution
Support
Multi Level Support
Service Requests
C R Management
24X7 Global Support
FTS Model
Shop Floor to Top Floor Expertise
Sensors
- Temperature, Pressure, Level
- Proximity, Inductive, Capacitive, Limit Switches, Laser
- Vision Systems
- NDT Systems
- Ultrasonic
- Acoustics
PLC/CNCs
- Rockwell: Logix Series, PLC 5
- Siemens : S7-200, S7-300, S7-400
- ABB : AC-800, AC-500
- GE : RX3i
- Schneider-Electric
- Fanuc : All
SCADA
- Wonder ware : In Touch
- GE : iFix, Cimplicity, Proficy
- Rockwell : Factory View (SE, ME)
- Siemens : WinCC
- Schneider-Electric : Vijeo Citect
- ABB : 800XA
MES/IIoT
- Apriso (DS Systems)
- FTPC (Rockwell Automation)
- SIMATIC IT (Siemens)
- Camstar(Siemens)
- PTC Thingworx
- Azure, AWS IoT
- OSI PI – Operational Intelligence
ERP/PLM
- SAP
- Oracle
- JD Edwards
- Infor
- Windchill
Experience Closed-Loop Manufacturing
Production
Maintenance
Inventory Stats
BOM Management
Recipe Management
Production Schedule
Demand Management
Quality
Quality Plans
AQL Sampling
NCM | CAPA | RCA
GMP | ISO Practices
Inspections | Scraps
Tolerance and Alerts
Safety
Product
Equipment
Human Safety
Time/Attendance
OSHA Compliance
Shop Floor | Warehouse Training
Inventory
Depletion
Genealogy
Traceability
Master Data
WIP Management
Materials Management
AR / VR Integration
ITHENA’s AR/VR brings increased precision to every aspect of the industrial manufacturing process. ITHENA’s AR/VR technology helps detect and eliminate threats, instruct employees, and thus reduce the number of onsite accidents.
Capabilities
Enabling Technical Service Agents with Smart Wearables
- Remote Support with Centralized SMEs
- Hands-free. Higher Productivity
- Guided Repair & Best Practices
- Cost-Effective
- Ready Record References
- Efficient & Field Ready
Leveraging AR / VR on the Shop Floor
- Line and Machine Hot spots
- Checklist for each Hotspot
- Before and After work completion Photograph evidence
- Videos to guide user through line clearing Instructions
AR Solutions with Smart Glasses
- Hands-Free
- Weighing & Dispensing
- Retail Store Optimizer
- Instruction in Line of sight
- Voice Prompt Help
- Step-by-Step How-to Instructions
- Line Clearance and EWI
- Training
Benefits
ITHENA Smart Connected Products (SCF) are reshaping industry boundaries and creating entirely new spaces with many industry-specific benefits.
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ITHENA SCF is less about producing volumes and more about the intelligent and dynamic creation of value with its considerable list of benefits
Features
With ITHENA SCF not only will you get effective Industry upgrades and development, but you will also get progressive features.
Real Time Information
Real time production monitoring which drives quick decision making and actions
Quality Assurance
Digitization of quality audits, increase in quality production and Genealogy; Traceability of final products
Uniform Factory Configurator
Drag & drop interface allows setting up plant hierarchy and then export it to automation and visualization layer with the push of a button
Overall Equipment Efficiency
ITHENA SCF increases OEE by optimizing availability, performance, quality, yield, and throughput
Predictive Maintenance
Anomaly detection and predictive model for asset maintenance and smart scheduling
Real time service
Guided repairs with AR / VR and a service workflow automation that also ensures spare part availability
Personalized Dashboards
Persona driven, intuitive, simple, multilevel, workflow-driven analytics to manage the infrastructure for inclusive value
AI Assisted Planning
AI enabled operations planning, to increase Efficiency and Throughput of the factory
Applications
Implement our solution and get the best out of it.
Improved uptime and productivity for an auto parts manufacturer with ITHENA SCF
We defined the SCF roadmap for an auto parts manufacturer and rolled out a connected machines solution for its production lines, improving the availability and efficiency of the machines.
Improved asset utilisation, availability, and accountability with ITHENA SCF
We rolled out an asset tracking solution for a medical devices factory to improve the traceability of medical equipment, ensuring on-time availability and reducing inventory management errors.
